ABB Cement

ABB is a world leading provider for the Cement, Mining and Mineral Processing Industries. ABB’s deliveries include complete plant electrification, integrated process control and optimization solutions, motors and drives systems as well as instrumentation and analyzer system. ABB offers inovative solutions and services for the whole production chain. ABB is a leading supplier of Industrial solutions, electrical equipment, drives, control and optimization systems to the cement manufacturing industry. We ensure results for our cement industry clients by enhancing our reliable technology with expertise, local support that spans engineering, supply, construction and project management.

One Response to “ABB Cement”

  1. Resume Of: V.S.SANTOSH

    Mobile:- +967 735162005
    Mobile :- +91 9977373960
    Work Experience: 16 YEARS

    Present organization:- Union Cement company,Aden,Yemen
    Position :- Mechanical-maintenance-manager
    Duration :- Feb 25th ,2010 till date
    Responsibility :- Commissioning of 1 million tonne cement Plant,CNBM make.Mechanical maintenance Programm development & implementation both for cement plant machinery & quarry equipments.Planning & Procurement of spare Parts

    Previous Organisation :- National cement factory,Holcim undertaking,Abudhabi UAE
    Position :- Senior Engineer Maintenance & Planning Mechanical
    Duration :- May 08 to Feb 10
    Responsibility :-Errection & Commissioning of Grinding plant (Two ball mills,Cemtec make),along with packing plant & implementing Safety work procedures & fatality Prevention element.
    o Conducting machinery audits and technical assessments of newly installed process machinery of the plant project and/or components and performance. Generates report and keeps record of equipment history.
    o Assisting Holcim Project Engineers, Cement and Mining Technologies – Austria (CEMTEC) Engineers, EEL India Ltd. Engineers and Original Equipment Manufacturer engineers in the inspection, testing and commissioning of the plant machineries. Generated reports/records on machine readiness, availability and failures. Recommended corrections and carried out the implementation of the repair works with sub-contractors and plant technicians.
    o Assigning of HAC Codes (Holcim Asset Code) to all equipment, process and non-process machineries and structurals according to the Holcim standards and procedures for plant management.
    o Identifying plant commissioning spare parts, operation spare parts, wear parts, plant consumable materials and raised orders to original equipment manufacturer (OEM), local and international suppliers.
    o Identifying original machine & parts suppliers, warehouses, mobile equipments and machine shops locally and develop communication, contracts and agreements for fast delivery and services.
    o Preparing the deficiency report and machine conformance list on the project prior to hand-over and acceptance of the plant.
    o Assisting in the yearly maintenance budgeting and inventory.
    o Supervising, planning and delegating of works to technicians based on routine, planned and prioritized jobs.
    o Ensuring that records are maintained of all maintenance, repairs or calibration, including copies of relevant inspection and test certificates.
    o Establishing the plan of all preventive maintenance, check-lists and lubrication schedules. Arranging all the critical equipments to be subjected to regular inspection and maintenance.
    o Establishing the plan of all calibration of critical equipments related to Quality, environment and/or OH&S
    o Developing and maintaining a record of all NCF’s Terminal equipment.
    o Establishing instructions to safeguard critical equipment, instruments and machines from adjustments that would invalidate the measurement result.

    Other Significant achievement: –
    $ Champion For Fatality Prevention element (Machine Guarding & Lifting & supporting load )
    $ Emergency Team leader of National Cement factory,Abudhabi.
    $ Responsible for carrying out Risk assessment & Change of Management inNCF.
    $ Certified in safety related courses like firstaid,firefighting,Confined space entry,Risk assessment ,Permit to work & emergency response by Emirates technical & safety development centre Abudhabi ,UAE
    § Worked as one of the certified ISO Auditors for both ISO 9000 & 140001
    § Worked as Pillar team member in Implementing TPM.
    § Having knowledge of NDT tests.
    § Proficiency in MS office.

    Last Organisation :- Lafarge cement arasmeta works,Bilaspur,Chattisgarh.

    Duration: OCT 2007 – APR 2008
    Position: Deputy Manager Mechanical
    Responsible for maintenance of VRM & auxiliaries.

    Organization: – West African Portland cement
    Lafarge Cement, Nigeria.
    Duration: JUN 2005 – JUN 2007
    Position: Mechanical Engineer
    While coaching onsite, the Mechanical Engineers and Technicians, I was responsible for mechanical maintenance of MMD series crusher (1000tph), & stacker .
    Commissioning of Bedeschi make reclaimer at West African Portland cement, Lafarge Nigeria in June 2005.
    I was also responsible to observe overall plant equipment health & initiate changes to improve plant performance. Responsible to assist, guide, & to plan maintenance of equipment, spares availability, repair of equipment, Lubrication of equipment, keep up preventative maintenance work schedule, safe working practices, recommend best practices. Responsible to implement Lafarge standard of maintenance (mainly work order system & ADAP). Inventory control & cost reduction.
    Achieved :- I worked towards increasing reliability of Crusher from 47% to 78%, to achieve higher clinker production target.

    Organization: – Ultra tech cement LTD, (Formerly Larsen & Toubro cement)
    Hirmi Cement Works
    Duration: Nov 1995 – JUN 2005

    Joined as a Trainee Mechanical Engineer in 1995 in then L& T Ltd. I was under training for one year.
    I had worked in maintenance of kiln ,cooler, raw Mill section, Compressors, blowers as well as in shift operation (Mechanical).

    Jun 2002 to Jun2005
    I was responsible for mechanical maintenance of Vertical Roller Mill (VRM) Atox 45 type, FLS make. From Reclaimer to Mill feed, Product transport & dust transport. Maintenance of ESP. Planning of spare parts, manpower, shutdown planning and well acquainted with SAP, vibration monitoring & analysis. Leading a team of 9-wage board employee & 23-contract employee.

    Major tasks assigned include: –
    First In house Roller overhauling of VRM Atox 45 type (FLS make), saving to a tune of about 63hundred thousand, All 3 Roller replaced in one month shutdown. (FLS Make). Vertical Raw Mill G/Box overhauling Atox 45 Type. (FLS Make). Successful commissioning & replacement of spline ring (gear teeth) to a rigid Pin type arrangement in Atox 45 type VRM Gear Box.
    Reclaimer: – Complete scraper chain replacement, Modified bucket of scraper chain to increase capacity of Reclaimer from 450 Tph to 600 Tph.
    Rubber belt conveyor: -Maintenance of conveyor belts, idler repair, repair of drum pulley, installation of scrapers etc.
    Product & dust transport: – Maintenance of screw conveyors & airsides.
    ESP: – Carrying out Gas distribution test, troubleshooting of field shorting.

    NOV 1997 – JUN 2002
    Worked in shift operations as shift in charge, responsible for operations & mechanical breakdown activities. To increase the availability of equipment & to reduce the down time on account of mechanical stoppages.
    I was deputed in various sections during annual shutdowns. Major tasks include Kiln shell replacement, Erecting & commissioning of belt conveyors, participating in shutdown maintenance in various sections like Coal mill, coal crusher, Cement Mills, Kiln & cooler.
    NOV 1996 – NOV 1997
    I was looking after maintenance of Rotary blowers, Reciprocating Compressors, Centrifugal fans, Water pumps.
    NOV 1995 – NOV 1996
    I was under one year training program which included in depth training in all the areas of plant from L S Crusher to packing plant.

    Educational Background: –

    Diploma in Mechanical Engineering
    Govt. Polytechnic Durg
    Year 1995
    Percentage: 75.2% (hons.)


    Name: V.S.Santosh
    S/O: Late K.K.Vasu
    Date of Birth: 13-04-1975
    Passport No. :- G 3980550

    Rakesh Khanna
    Maintenance and Investment Deptt. Manager
    Beni Suef Cement Company
    Lafarge-Titan-Egypt, EGYPT
    Cell- +20106076910
    Works Phone: +2082 22 40 472
    Fax:: 082-2240469

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